1957 Passenger Assembly Manual

 

Section 0 - Index

 

General Index Sheet 1.00

 

Section 1 - Body Instruction

 

Body Instruction Index Sheet 1.00

Dash and Toe Panel Hole Location Sheet 2.00

Dash and Toe Panel Hole Location Sheet 3.00

Dash Panel Mat Sheet 4.00

Instrument Panel Accessory Hole Cover Sheet 5.00

Instrument Panel Name Plate Sheet 6.00

Ash Tray Sheet 7.00

Instrument Panel Trim Plates Sheet 8.00

Instrument Cluster Mounting Sheet 9.00

Steering Gear Jacket Cover Sheet 10.00

Windshield Wiper Sheet 11.00

Dash Panel Heater & Valve Hole Cover Sheet 12.00

Air Ventilator Sheet 13.00

Body Moulding Sheet 14.01

Rear Shock Absorber Hole Cover(Sedan Delvry & Station Wagon) Sheet 15.00

Access Hole Masking & Floor Mat Install (9 Pass Station Wagon) Sheet 16.00

No. 1 Body Mounting Sheet 17.00

No. 2 Inner Body Mounting and Gauge Hole Sheet 18.00

No. 2 Outer Body Mounting Sheet 19.00

No. 3 Inner Body Mounting Sheet 20.00

No. 3 Outer body Mounting Sheet 21.00

No. 3-A Body Mounting (Sport Coupe) Sheet 22.00

No. 3-A Body Mounting (Convertible) Sheet 23.00

No. 4 Body Mounting Sheet 24.00

No. 5 Body Mounting Sheet 25.00

No. 5A Body Mounting (Convertible & 9 Pass. Station Wagon) Sheet 26.00

No. 6 Body Mounting Sheet 27.00

Body Shim (Convertible) Sheet 28.00

Body Shim (Sedan Deliv & Station Wag, Except Ckd Bloomfiled) Sheet 29.00

Body Mounting Checking Dimensions Sheet 30.00

 

 

 

 

 

Section 2 Frame Instruction

 

Frame Instruction (all except 2434 and Ckd Bloomfield) Sheet 1.00A

Frame Instruction (Model 2434) Sheet 1.00B

Frame Instruction (Ckd Bloomfield) Sheet 1.00C

Clutch Shaft Frame Bracket Sheet 2.00

Idler Lever Support Sheet 3.00

No. 3 outer Body Bracket (4 door Sport Sedan) Sheet 4.00

No. 3-A Body Bracket (Sport Coupe) Sheet 5.00

Front Cross Member Sheet 6.00

Cross Member Brace and Radiator Support Sheet 7.00

Brake Hose Bracket, & Rear Cross Member Sheet 8.00

Engine Rear Mounting Frame Bracket Sheet 9.00

No. 1 & No. 2 Body Bracket Sheet 10.00

No. 3 Inner & Outer Body Bracket Sheet 11.00

No. 4 & No. 5 Inner Body Bracket Sheet 12.00

No. 5 & No. 5A Body Bracket (9 Passenger Station Wagon) Sheet 13.00

Rear Spring Hanger Sheet 14.00

Brake Hose Bracket & Brake Cable Guide Sheet 15.00

Muffler Tail Pipe Bracket Sheet 16.00

Frame Assembly Checking Sheet 17.00

 

Section 3 Front End Suspension Instruction

 

Front End Suspension Index Sheet 1.00

Upper and Lower Control Arm Sheet 2.00

Front Suspension Geometry Sheet 3.00

Front Spring Color Sheet 4.00

 

Section 4 Rear End Suspension Instruction

 

Rear End Suspension Index Sheet 1.00

Propeller Shaft Bumper & Rear Axle Sheet 2.00

Shock Absorber Sheet 3.00

Axle Bumper and Rear Spring Sheet 4.00

 

 

 

 

Section 5 Brake Pedal & Main Cylinder Instruction

 

Brake Index Sheet 1.00

Front Brake Pipes (Right Drive) Sheet 2.00

Rear Brake Pipes Sheet 3.00

Parking Brake Sheet 4.00

 

Section 6 Engine Instruction

 

Engine Index Sheet 1.00

Engine Specs Sheet 1.0a

Engine Specs Sheet 1.0b

Fan Blade and Belt Sheet 2.00

Radiator Hose & Engine Decalcomania Sheet 3.00

Air Cleaner, Carburetor & Choke Pipe Sheet 4.00

Starting Motor & Crankcase Ventilator Sheet 5.00

Engine Front Mounting & Generator Sheet 6.00

Engine Rear Mounting Sheet 7.00

Clutch Release Bearing Sheet 8.00

Clutch Linkage (Left Drive) Sheet 9.00

Clutch Linkage (Right Drive) Sheet 10.00

Accelerator Control (Left Drive) Sheet 11.00

Accelerator Control (Right Drive) Sheet 12.00

 

Section 7 Transmission & Controls Instruction

 

Transmission & Controls Index Sheet 1.00

Gearshift Control (Left Drive) Sheet 2.00

Gearshift Control (Right Drive) Sheet 3.00

Transmission Control (Left Drive) Sheet 4.00

Transmission Control (Right Drive) Sheet 5.00

Transmission Control Linkage & Mounting (Left Drive) Sheet 6.00

Gearshift Linkage & Mounting (Right Drive) Sheet 7.00

Gearshift Linkage (Right Drive) Sheet 8.00

Gearshift Lever Position Sheet 9.00

 

 

 

 

Section 8 Fuel and Exhaust Instruction

 

Fuel Tank & Exhaust (Except Sedan Delivery & Station Wagon) Sheet 1.00

Fuel Tank & Exhaust (Sedan Delivery & Station Wagon) Sheet 2.00

Gasoline Tank (All) Sheet 3.00

Clamps, Straps & Plugs Sheet 4.00

Exhaust System (All) Sheet 5.00

Exhaust System (Convertible) Sheet 6.00

Gasoline Filler Neck Extension, Housing & Door Sheet 7.00

 

Section 9 Steering Mechanism Instruction

 

Steering Mechanism Index Sheet 1.00

Steering Linkage Sheet 2.00

Steering Gear Sheet 3.00

Steering Wheel Sheet 4.00

Instrument Panel Brace Assy. Sheet 5.00

Dash Brace & Gear Jacket Braces Sheet 5.01

Steering Column & Clutch Rod Dash Seal Sheet 6.00

 

Section 10 Tire and Wheel Instruction

 

Tire and Wheel Sheet 1.00

 

Section 11 Hood & Fenders Instruction

 

Front End Sheet Metal Index Sheet 1.00

Seals & Protective Coating Sheet 2.00

Fender to Fender Skirt & Skirt Filler Sheet 3.00

Baffle & Shield Sheet 4.00

Fender To Dash Sheet 5.00

Fender Skirt To Dash Leg Sheet 6.00

Fender To Side Rail Sheet 7.00

Fender Moulding Sheet 8.00

Hood Panel Sheet 10.00

Hood Hinge Sheet 11.00

Hood Lock, Name Plate & Air Scoop Sheet 12.00

Sheet Metal Checking Sheet 13.00

Sheet Metal Checking Sheet 14.00

 

Section 12 Electrical Instruction

 

Electrical Index Sheet 1.00

Wiring (Right Drive) Sheet 2.00

Instrument Cluster Sheet 3.00

Instrument Cluster Wiring (Right Drive) Sheet 4.00

Instrument Cluster & Clock Wiring (Left Drive) Sheet 5.00

Ignition Lock Sheet 7.00

Light Switch Sheet 8.00

Cigarette Lighter (Models 2100-2400) Sheet 9.00

Clock & Bezel Sheet 10.00

Glove Box Light Sheet 11.00

Stop Lamp Switch Sheet 12.00

Battery, Support & Cables Sheet 13.00

Dimmer Switch Sheet 14.00

Resistor, Oil Pressure Switch & Thermo Gauge Sheet 15.00

Starter Motor, Coil & Spark Plug Wiring Sheet 16.00

Convertible Wiring Sheet 16.01

Generator, Voltage Regulator & Horn Relay Sheet 17.00

Horn Sheet 18.00

Headlamp Sheet 19.00

Parking & Signal Lamp Sheet 20.00

Tail & Stop Lamp Sheet 21.00

License Plate Lamp Sheet 22.00

Speedometer Shaft Sheet 23.00

Signal Switch Sheet 24.00

Clip & Grommet Location Sheet 25.00

Wiring Diagram (Left Drive) Sheet 27.00

Wiring Diagram (Right Drive) Sheet 28.00

Wiring Diagram FOA (Left Drive) Sheet 28.01

Headlamp Adjusting Sheet 29.00

 

Section 13 Radiator & Grill Instruction

 

Radiator & Grill Index Sheet 1.00

Radiator, Support & Tie Bar Sheet 2.00

Radiator Support to Frame Sheet 3.00

Grille, Center & Outer Spacers Sheet 4.00

Grille Bars Sheet 5.00

 

 

 

 

Section 14 Bumper & Miscellaneous Instruction

 

Bumper & Miscellaneous Index Sheet 1.00

Filler Panel & Support Sheet 2.00

Front Bumper Sheet 3.00

Rear Bumper Sheet 4.00

Serial Number Identification Plate Sheet 5.00

Auto Jack Sheet 6.00

Lubrication Sheet 7.00

Lubrication Sheet 8.00

Lubrication Sheet 9.00

Cooling System & Wax Sheet 10.00

 

Factory Optional Accessories and Regular Production Options Index (FOA & RPO)

 

FOA 101 Heater

 

Deluxe & Recirculating Heaters Index Sheet 1.00

Core Housing, Water Valve & Ducts Sheet 2.00

Core & Blower Sheet 3.00

Controls Sheet 4.00

 

FOA110 Air Conditioning Instruction

 

Air Conditioning Index Sheet 1.00

Engine & Transmission Cover Sheet 1.01

Compressor Sheet 2.00

Condenser Sheet 3.00

Seals Sheet 3.01

Transition, Core & Control Valve Sheet 4.00

Evaporator & Blower Sheet 5.00

Core Housing & Duct Sheet 6.00

Controls Sheet 7.00

Junction Block Assembly Sheet 7.01

Fast Idle Rod & Tube Assembly Sheet 8.00

Inspection & Test Procedure Sheet 9.00

 

 

 

RPO 200 Shock Absorber

 

Shock Absorber & Shield (Export) Sheet 1.00

 

RPO 216 Air Cleaner

 

Air Cleaner Sheet 1.00

 

RPO 221 V8 Engine

 

V8 Engine Index Sheet 1.00

Radiator Sheet 2.00

Generator, Oil Filter, Pulley & Fan Belt Sheet 3.00

Air Cleaner Sheet 4.00

Exhaust System Sheet 5.00

Oil Level Gauge Sheet 6.00

Filter Cavity Sheet 7.00

Carburetor & Fuel Pump Sheet 9.00

Fuel & Brake Line Sheet 11.00

Accelerator Control (Left Drive) Sheet 12.00

Accelerator Control (Right Drive) Sheet 13.00

Starting Motor Sheet 14.00

Clutch Housing Bracket Sheet 14.01

Distributor, Coil & Spark Plug Wire Sheet 15.00

Wiring Sheet 16.00

Hood, Name Plate & Ornament Sheet 17.00

Rear Ornament & Name Plate Sheet 18.00

Carburetor to Transmission Linkage (Automatic) Sheet 19.00

Carburetor to Transmission Linkage Adjustment (Automatic) Sheet 20.00

 

RPO 237 Oil Filter

 

Oil Filter (6 Cyl) Sheet 1.00

Oil Filter (V8) Sheet 3.00

 

RPO 241 Governor

 

Governor (All Left Drive 6 Cyl Only) Sheet 1.00

 

 

RPO 263 Auxiliary Seat

 

Auxiliary Seat (Sedan Delivery) Sheet 1.00

 

 

RPO 302/313 Automatic Transmission

 

Automatic Transmission Index Sheet 1.00

Engine Rear Mounting Sheet 2.00

Transmission To Engine Sheet 3.00

Transmission To Engine Sheet 4.00

Accelerator Controls Sheet 5.00

Accelerator Controls Adjustment Sheet 6.00

Transmission Controls & Adjustment Sheet 7.00

Transmission Controls & Adlustment Sheet 7.01

Transmission Control Sheet 9.00

Oil Cooler, Vacuum & Filler Sheet 10.00

Transmission Control Sheet 11.00

 

RPO 315 Transmission Overdrive

 

Transmission Overdrive (All) Sheet 1.00

Transmission Overdrive (V8) Sheet 2.00

Control Sheet 3.00

Kickdown Switch (6 cyl) Sheet 4.00

Kickdown Switch (V8) Sheet 5.00

 

RPO 320 Electric Windshield Wiper

 

Electric Windshield Wiper Sheet 1.00

 

RPO 324 Hydraulic Steering

 

Hydraulic Steering Index Sheet 1.00

Hose Shield Sheet 2.00

Bleeding Instructions Sheet 3.00

Generator Sheet 4.00

Hose Sheet 5.00

Linkage Sheet 6.00

 

RPO 325 Heavy Duty Generator

 

Heavy Duty Generator (6 Cyl only) Sheet 1.00

 

RPO 330 Taxi Cab Equipment

 

Taxi Cab Equipment Sheet 1.00

 

RPO 397 Seat Electrical Control

 

Seat Electrical Control Sheet 1.00

 

RPO 410 Single & Dual Four Barrel Carburetor

 

Single & Dual Four Barrel Carburetor Index Sheet 1.00

Carburetor , Air Cleaner & Linkage Sheet 2.00

Carburetor , Air Cleaner & Linkage Sheet 3.00

Carburetor Linkage Adjustment Sheet 4.00

Fuel Pipes, Electrical & Radiator Sheet 5.00

Exhaust Sheet 6.00

Fuel & Brake Line Sheet 7.00

 

RPO 412 Vacuum Power Brake

 

Vacuum power Brake index Sheet 1.00

Bracket Mounting to Dash Sheet 2.00

Brake Pedal & Cylinder Sheet 3.00

Brake Line, Hose & Vacuum Tank Sheet 4.00

Brake Line, Hoses & Cylinder Assembly Sheet 5.00

 

RPO 417 Engine Positive Ventilation

 

Engine Positive Ventilation Sheet 1.00

 

RPO 426 Window Electrical Control

 

Window Electrical Control Sheet 1.00

 

 

 

 

 

RPO 472 Gasoline Tank Twenty Gallon

 

Gasoline Tank Twenty Gallon Sheet 1.00

 

RPO 578 Fuel Injection

 

Fuel Injection Index Sheet 1.00

Fuel Injection Engine & Air Cleaner Sheet 2.00

Fuel Injection Name Plate & Emblem Sheet 2.01

Fuel Injection Air Inlet Sheet 2.02

Fuel Injection -- Linkage Sheet 3.00

Fuel Injection Electrical & Radiator Sheet 4.00

Fuel Injection Windshield Wiper Sheet 5.00

Fuel Injection Linkage Adjustment Sheet 6.00

Fuel Injection -- Exhaust Sheet 7.00

Fuel Injection Fuel & Brake Line Sheet 8.00

 

RPO 675 Rear Axle Limited Slip

 

Rear Axle Limited Slip Sheet 1.00

 

LPO 1001 Generator and Rectifier Unit

 

Generator & Rectifier Unit Sheet 1.00

 

LPO 1002 Radio Control Cable Conduit

 

Radio Control Cable Conduit Sheet 1.00

 

LPO 1003 Ammeter Unit

 

Ammeter Unit Sheet 1.00

Ammeter Unit Door Open Warning Lamp Wiring Sheet 2.00

 

LPO 1025 Stabilizer Bar

 

Stabilizer Bar Sheet 1.00