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3,317 Posts
I bought a moon air cleaner to cap my dual quad setup. Problem was, my old M/T calve covers didn't match it very well. I took a chance and bought an old set of Yenko style covers ( I don't know what were on) from Ebay.
The ribs match exactly in number and size to the air cleaner!
As you can see they were pretty crusty - I set them aside for a couple years.
Recently I purchased an aluminum polishing kit while at a good guys show.
-It took a lot of sanding first. 600, 800, 1000, 1200 grit papers. Then I moved on to the polishes. The drill attachment helped some, but mostly it was elbow grease. My arms ached but eventually I matched the level of polish as the air cleaner.
Now for the ribs- I liked the as-cast look inside the moon air-cleaner ribs, but the interior of the valve covers ribs had a completely different texture (did I mention I can be obsessive?). Texture paint wasn't going to do it, so i went to the hobby shop and bought a medium fine sand - the kind they use for R.R. dioramas. I painted the interior of the ribs with a silver/grey then while second coat was still wet, I covered it with the sand. After nearly drying I brushed out the sand and had a very close match to the air cleaner.
I treated the other valve cover and the air cleaner to the same.
Final step was the decal. I liked what was left of the original decals and thought it'd be fun to update 454 to an accurate 489, as if it was stock Chevy size. I used Testors decal paper (No.9203), as I could run it through my inkjet printer. I created these labels in Photoshop - a much larger scale then what you see here of course.
The black frame is negative space I cut out off before applying.
First attempt was a failure. The ink dissolved in water. On the second attempt I applied several thin coats of artists "Fixatif" from Krylon - a clear paint I use to protect my drawings from smearing. It was just the ticket!
The decals went on without a hitch.
The biggest difference from original is some details should be white, not clear-over the metal, but I'm happy with the look.
Here you can see how well the valve covers match the air cleaner.
-A lot of effort for a pair of valve covers- but still progress.

The ribs match exactly in number and size to the air cleaner!
As you can see they were pretty crusty - I set them aside for a couple years.
Recently I purchased an aluminum polishing kit while at a good guys show.
-It took a lot of sanding first. 600, 800, 1000, 1200 grit papers. Then I moved on to the polishes. The drill attachment helped some, but mostly it was elbow grease. My arms ached but eventually I matched the level of polish as the air cleaner.
Now for the ribs- I liked the as-cast look inside the moon air-cleaner ribs, but the interior of the valve covers ribs had a completely different texture (did I mention I can be obsessive?). Texture paint wasn't going to do it, so i went to the hobby shop and bought a medium fine sand - the kind they use for R.R. dioramas. I painted the interior of the ribs with a silver/grey then while second coat was still wet, I covered it with the sand. After nearly drying I brushed out the sand and had a very close match to the air cleaner.

I treated the other valve cover and the air cleaner to the same.
Final step was the decal. I liked what was left of the original decals and thought it'd be fun to update 454 to an accurate 489, as if it was stock Chevy size. I used Testors decal paper (No.9203), as I could run it through my inkjet printer. I created these labels in Photoshop - a much larger scale then what you see here of course.

The black frame is negative space I cut out off before applying.
First attempt was a failure. The ink dissolved in water. On the second attempt I applied several thin coats of artists "Fixatif" from Krylon - a clear paint I use to protect my drawings from smearing. It was just the ticket!
The decals went on without a hitch.

The biggest difference from original is some details should be white, not clear-over the metal, but I'm happy with the look.
Here you can see how well the valve covers match the air cleaner.

-A lot of effort for a pair of valve covers- but still progress.