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Here's a summary of how my buddies and I have engineered and fitted 3-point retractable seat belts to my 2DHT. (Same will work for a convertible.)
Mine is a restore project, so I wanted them to be as unobtrusive as possible. Initially, I wanted stock accessory belts, and even considered the shoulder harnesses as well – but realised in the end that I needed safety over originality. (Other than that, I have been pretty tight in following the manual on how things should be.)
After some research, I chose the Beams repro seat belts through Seatbelt Pros: www.gotbelts.com – they were well-priced and custom made each belt type to length. I bought the belts in the colour that suited my interior (green), although I was also thinking of grey to keep the original look and feel. In the end, I chose what would be least visible.
Originally I had looked at the instructions from Classic Chevy <http://www.classicchevy.com/assets/pdf/classicchevy/35-315.pdf> for installing these belts, but quickly realised that (1) the top anchor in the front would be too low, (2) the general fixing would look pretty clunky (with retractors visible) and (3) the web would rub on the upholstery on the front belts coming up from the lower anchor point, (I guess those instructions are ok for anyone wanting to do a quick fit of belts, but are not the most resolved way of setting them up.)
Final set-up is: 2 x retractable in the front; 2 x retractable plus on lap (with top anchor for fixed child harness) to the rear.
With this set-up, the rear retractor is fitted inside the rear armrest panel and will come out where the ash tray is. The ash tray will be deleted, and a slim cut-out made and 'cleaned' when the final upholstery is done. Bottom anchor plate is flush and inside the armrest panel, ready to take the anchor bolt from the outside. In the rear, the retractors are fitted to the rear of the seat panel, with a slot each side that takes the web. For me, one trick was getting the top anchor for the fronts as high as possible while keeping it fitted to the vertical panel of the rear inner side, and getting the retractor for same as far forward as possible to keep the angle to top anchor relatively shallow.
All anchor points use the larger rectangular mount plates (optional), as opposed to the circular ones that come standard with each seat belt kit.
This set-up is not automatically DMV (Australia) approved. We are usually not allowed to use coloured web; aviation styled metal buckles; any stitching not undertaken by an approved manufacturer; top anchor points below shoulder height; non-standard anchor plates. I consider the alternatives of (1) using standard lap belts as being inadequate and (2) fixing the top anchor on the roof line as being unsuitable for a pillarless car. Having said all that, I do know there are engineers here that will design and certify top anchor points in the way we have configured, but not all of them will.
Here's how they look, before upholstery:
Happy to answer any questions about how this was done – knowing many people have asked about this topic on both the 567 forums.
Many thanks to people (on both forums) who started and contributed to topics on this, and also took the trouble to give me advice on this.
And special thanks to Des and Steve for helping figure it all out and then get it all fitted. (Yes, Steve, I am very happy!)
Note: After a few years of being on the 'take' with info on these forums, it is nice being able to 'give' a little. I hope the info will be of use. When I started this restore and steering conversion project I did not know that much about cars, but now I am starting to get the hang of it!
Will post more pics when the upholstery is on.
Cheers
John
Mine is a restore project, so I wanted them to be as unobtrusive as possible. Initially, I wanted stock accessory belts, and even considered the shoulder harnesses as well – but realised in the end that I needed safety over originality. (Other than that, I have been pretty tight in following the manual on how things should be.)
After some research, I chose the Beams repro seat belts through Seatbelt Pros: www.gotbelts.com – they were well-priced and custom made each belt type to length. I bought the belts in the colour that suited my interior (green), although I was also thinking of grey to keep the original look and feel. In the end, I chose what would be least visible.
Originally I had looked at the instructions from Classic Chevy <http://www.classicchevy.com/assets/pdf/classicchevy/35-315.pdf> for installing these belts, but quickly realised that (1) the top anchor in the front would be too low, (2) the general fixing would look pretty clunky (with retractors visible) and (3) the web would rub on the upholstery on the front belts coming up from the lower anchor point, (I guess those instructions are ok for anyone wanting to do a quick fit of belts, but are not the most resolved way of setting them up.)
Final set-up is: 2 x retractable in the front; 2 x retractable plus on lap (with top anchor for fixed child harness) to the rear.
With this set-up, the rear retractor is fitted inside the rear armrest panel and will come out where the ash tray is. The ash tray will be deleted, and a slim cut-out made and 'cleaned' when the final upholstery is done. Bottom anchor plate is flush and inside the armrest panel, ready to take the anchor bolt from the outside. In the rear, the retractors are fitted to the rear of the seat panel, with a slot each side that takes the web. For me, one trick was getting the top anchor for the fronts as high as possible while keeping it fitted to the vertical panel of the rear inner side, and getting the retractor for same as far forward as possible to keep the angle to top anchor relatively shallow.
All anchor points use the larger rectangular mount plates (optional), as opposed to the circular ones that come standard with each seat belt kit.
This set-up is not automatically DMV (Australia) approved. We are usually not allowed to use coloured web; aviation styled metal buckles; any stitching not undertaken by an approved manufacturer; top anchor points below shoulder height; non-standard anchor plates. I consider the alternatives of (1) using standard lap belts as being inadequate and (2) fixing the top anchor on the roof line as being unsuitable for a pillarless car. Having said all that, I do know there are engineers here that will design and certify top anchor points in the way we have configured, but not all of them will.
Here's how they look, before upholstery:
Happy to answer any questions about how this was done – knowing many people have asked about this topic on both the 567 forums.
Many thanks to people (on both forums) who started and contributed to topics on this, and also took the trouble to give me advice on this.
And special thanks to Des and Steve for helping figure it all out and then get it all fitted. (Yes, Steve, I am very happy!)
Note: After a few years of being on the 'take' with info on these forums, it is nice being able to 'give' a little. I hope the info will be of use. When I started this restore and steering conversion project I did not know that much about cars, but now I am starting to get the hang of it!
Will post more pics when the upholstery is on.
Cheers
John